This card structure was created by using 18 (120X100) cross hatched slits.
1 (100x100) continuous piece to create the bounding box, held together using a tab.
16 (100X70) individual cards that were rolled & placed in the 4 corners & middle to gain support.
It was constructed using 320gsm card.
The main and only problem i came across was the warping of the card. This occurred because all cross hatch slits were approx. 10mm apart, give or take 1mm from each slits and it accumulates.
Apart from this there was no major concern. It held the required 100kgs with very minimal compression.
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